Production Process

01
Die Forging Development
Develop forging dies based on design requirements to ensure precise dimensions and structural strength, laying the foundation for mass production.
02
Forging
Heat high-quality steel to the proper temperature and shape it through forging, enhancing metal density and strength to ensure the durability of the pliers body.
03
Blanking
Cut the forged blanks into specified lengths and shapes, preparing them for subsequent processing.
04
Shaping
Perform corrective shaping to achieve standard dimensions and initial flatness, minimizing assembly errors in later stages.
05
Joint Surface Machining
Precisely process the mating surfaces of the two jaws, ensuring smooth and stable operation after assembly.
06
External Forming
Refine the exterior through forming and trimming to meet ergonomic design standards and product specifications.
07
Fine Polishing
Machine and sharpen the cutting edges to ensure durability and reliable cutting performance.
08
Drilling
Assemble all components of the pliers and perform initial functional tests to guarantee proper opening and closing.
09
Edge Milling
Conduct metallographic analysis with professional equipment to examine the internal structure and hardness, ensuring product durability and consistency.
10
Assembly
Assemble all components of the pliers and perform initial functional tests to guarantee proper opening and closing.
11
Metallographic Embedding & Hardness Analysis
Conduct metallographic analysis with professional equipment to examine the internal structure and hardness, ensuring product durability and consistency.
12
Cutting & Hardness Testing
Perform actual cutting tests and hardness checks to simulate real-use conditions, confirming the pliers’ long-term reliability and stable performance.
13
Laser Marking
Apply brand logos or serial numbers on the product surface using laser marking technology, enhancing product identification and anti-counterfeiting.
14
Packaging Process
Conduct final inspection, apply anti-rust treatment, and proceed with blister card packaging or other customized packaging, preparing the products for shipment.